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Table Of Contents. Quick Links. Operator's Manual. Table of Contents. Previous Page. Next Page. Page 3 Thermo King dealer. The procedures described herein should be undertaken only by qualified personnel.

Failure to implement these procedures correctly may cause damage to the Thermo King unit or other property or personal injury. Thermo King Corporation and its affiliates shall have no liability in contract or tort including negligence Page 7 Table of Contents Page Introduction Introduction There is nothing complicated about operating and maintaining IMPORTANT: This manual is published for informational your Thermo King unit, but a few minutes studying this purposes only and the information furnished herein should manual will be time well spent.

Page 11 Introduction However, you should be aware of several fans and belts at all times when the unit is operating safety practices. Do not drill into and disconnect the electric cable before working on structural components. Eyes: For contact with liquid, immediately flush eyes with Refrigerant Oil large amounts of water. Get prompt medical attention. Observe the following precautions when working with or Skin: Flush areas with large amounts of warm water.

Immediately contact local poison control center or physician. Decals are Figure 4: Fan Caution located near areas that contain moving parts which Locations vary depending on model. Decals are can cause severe injuries if hands or clothing become located near areas that contain fans which can cause tangled when unit automatically starts. Page Responsibilities Thermo King parts. However, warranty. Thermo King is not liable for parts that are not genuine Thermo King parts.

Responsibilities A part not being available within 30 days or repair not being This warranty is subject to the following: completed within 30 days constitutes an emergency. Remedies under this warranty are limited to the provision of material and services as specified herein. The unit mounts on the front of the trailer with the evaporator extending through an opening in the front wall. The 4-cylinder, water cooled, direct injection diesel engine.

The maintenance interval for ELC is five years or 12, hours. A engine is coupled directly to the compressor. The EMI package consists of the compressor with 30 cu. Page Tg-Vi Microprocessor Controller Unit Description TG-VI Microprocessor Controller Thermo King has applied the newest technological advances to develop a programmable microprocessor controller that controls unit functioning and displays operating information quickly and accurately. The unit uses hot refrigerant to defrost the evaporator coils.

The computer is connected to the computer port on the front of the control box. A Pull the door latch handle to open the door and access the secondary door latch nameplate is located below the front engine compartment.

Do not push the door closed while holding the door latch handle open or the door will not close properly. Air Filter Restriction Indicator: The air filter restriction indicator is attached to the engine intake manifold. Page Unit Protection Devices Take the unit to a minutes to stabilize operating conditions and temperature Thermo King dealer if this occurs. Page 34 Figure 12 on page 34 is located inside the control box.

The TG-VI control panel consists of a display screen and a keypad. This display shows all possible icons and characters. Not all icons and characters will be displayed at the same time in normal operation. Display Screen The display screen indicates operating status, including temperature, setpoint, mode, alarm codes, and other information depending on the unit status.

The display consists of an upper and lower display in the center and icons around the edges. Page Upper And Lower Display TG-VI Controller Description Upper and Lower Display The center of the display screen has a five character row of large digits called the upper display and a four character row of small digits called the lower display. The upper and lower displays show operating data for the screen you are viewing. Lit icons indicate the operating modes of the unit and show if alarm codes are present.

They appear around the left, right, and bottom edges of the display, and are listed here in that order. On other screens, it [Hr6]: : Hourmeter 6 hours. Displays only if changes the displayed prompt or other setting. The engine Pretrip inspections are an important part of a preventative maintenance program designed to minimize operating coolant must have antifreeze protection to —30 F —34 C.

Page 47 Manual Pretrip Inspection Before Starting the Unit Keep the radiator clean and clear of debris by gently spraying Damper: Make sure the damper in the evaporator air outlets with water. NOTE: Used Ethylene Glycol based coolant is a regulated Coils: Make sure the condenser and evaporator coils are clean substance requiring proper disposal.

Page Unit Operation With Tg-Vi Controller Unit Operation with TG-VI Controller Thermo King has applied the latest advances in computer technology to develop a device that controls temperature and unit functioning, and displays operating information quickly and accurately. There is nothing complicated about learning to operate the If no key is pressed, the engine will automatically preheat and start in about 10 seconds.

If a key is pressed to change setpoint or view display screens , the engine will automatically preheat and start about 10 seconds after the last key is pressed. It should be used when first starting the unit for a trip before the cargo is loaded. Perform a Pretrip Inspection. At the completion of the Unit Self Check, the check results Check, they will be displayed at this time. They can be will appear on the display. They will remain until any key cleared by pressing the E key.

Return air temperature is displayed in the upper readout, and the setpoint is displayed in the lower readout. In this example, the return air temperature is With the standard display on the screen, press the U key until the setpoint is at the desired temperature setting.

The savings vary with the Examples of products normally requiring Continuous Run commodity, ambient temperatures and trailer insulation. Continuous Mode: When Continuous mode is selected, the unit will run continuously to maintain the setpoint and provide constant airflow. This information may be requested in the event that service is required. To determine the software revision installed in your unit, perform the following steps. It prints the current DAS record directly to an handheld printer.

Only data from the directly connected DAS sensors can be printed. Graphs are not available with a handheld printer. NOTE: If printing is initiated without a printer connected, or if the printer cable is not connected properly, printing will be aborted after 30 seconds and the standard display will appear. Press the E key. A Start Of Trip Marker has been inserted. This procedure is only available on units equipped with an If no keys are pressed for 30 seconds, the standard display will optional DAS datalogger.

NOTE: Alarms are indicated by the appearance of an alarm symbol exclamation point within a triangle in the upper-right on the screen.

Press the S to display the alarm screen. Page Alarm Codes The operator can repair certain faults, other faults can only be abnormal condition. Alarms direct an operator or service repaired by your Thermo King Dealer. Refer to the table on the technician to the source of a problem. They can occur There are three levels of corrective action that can be taken individually or with other alarms. More than one alarm can be when an alarm condition occurs.

The unit shuts down for approximately 15 Alarm Code 85 is also a temporary abnormal condition minutes. The alarm can clear automatically if condition does not reoccur. NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.

Level Of Code Description Page 83 Alarm Codes Page Loading And Enroute Inspections Loading and Enroute Inspections This chapter describes pre-loading, post loading, and enroute Verify that the setpoint temperature is correct for your inspection procedures. Thermo King refrigeration units are cargo. Pre-cool the trailer as required. Make sure they are securely locked.

Post-loading inspections ensure the cargo has been loaded Make sure the setpoint is at the temperature listed on the properly. Page Enroute Inspections Verify setpoint is correct.

Immediately contact the nearest Thermo King Service Check the return air temperature reading. It should be Center or your company office. Page 88 A competent refrigeration technician is required to add refrigerant or repair the system. Consult the Table of Contents for Cold Line information. Page 89 Loading and Enroute Inspections Problem Cause Remedy Improper air Inspect the unit and cargo compartment to determine if the evaporator fan s circulation in the are working and properly circulating the air.

 

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